Coatings:
Artificial intelligence and colors
How does this fit together? Because the right partners work together here and a large amount of data is stored for each recipe. The use of this data by means of AI in combination with Dorfner’s decades of expertise in this area creates a completely new approach to recipe formulation. See for yourself what is possible.
A fruitful collaboration
Dorfner’s objectives in working with Citrine were to shorten the development time for new formulations, find new uses for the raw materials produced and improve the sustainability of its products.
Important results:
High-performance ingredients were identified that help customers achieve their target performance in the end product formulation. In addition, the energy and CO₂ footprint was reduced, the development of new formulations was shortened by 84% and the quality and consistency of the formulations was maintained in new regions using local raw materials. There is also an opportunity to offer additional services outside Europe.
A new application!
How does this process work?
Data
Dorfner has a wealth of historical data, detailed process parameters that have been documented in conjunction with a wide range of practical experiments. This data can be used effectively with the AI platform.
Modeling
Dorfner is able to model the functional properties, costs and energy consumption of various potential materials resulting from different processes in kaolin processing. A key factor is to enable the AI to understand and use information about the complex sequence of refining and calcination processes.
Change management
The AI platform is designed so that product experts without a data science background can use it after minimal training. Supported by the cooperation partner Citrine, the product experts were able to work with the platform quickly and the benefits were recognized. They also appreciate being able to gain different perspectives on their scientific field in this way.
Data
Dorfner has a wealth of historical data, detailed process parameters that have been documented in conjunction with a wide range of practical experiments. This data can be used effectively with the AI platform.
Modeling
Dorfner is able to model the functional properties, costs and energy consumption of various potential materials resulting from different processes in kaolin processing. A key factor is to enable the AI to understand and use information about the complex sequence of refining and calcination processes.
Change management
The AI platform is designed so that product experts without a data science background can use it after minimal training. Supported by the cooperation partner Citrine, the product experts were able to work with the platform quickly and the benefits were recognized. They also appreciate being able to gain different perspectives on their scientific field in this way.
What makes our applications so special
The Dorfner Effect makes our applications very special
When the right people come together with their special knowledge and make courageous decisions, the Dorfner Effect is created. See what is possible here.
Production optimization What is possible in production?
Production lines can be optimized to save energy, reduce the carbon footprint and increase efficiency. By adjusting the system parameters, resources can be used more efficiently, leading to more sustainable production.
Product optimization Differentiation and consistency
The Dorfner team developed a new DORKAFILL® filler that was specially tailored to a specific end product.
The team was able to adjust the production settings according to the particular kaolin source to respond to the natural variability in properties. This resulted in a higher quality and more consistent product.
Calcination parameters can be optimized to maximize operating efficiency with different fuel types.
Increasing productivity Added value for the customer
By modeling hypothetical ingredients and their performance in end products, the team was able to conduct “virtual tests” of new products. This reduced the number of experiments required and shortened development cycles.
The Dorfner team was able to respond more quickly to customer inquiries and act as a competent partner, which improves customer satisfaction and cooperation.
AI and colors - what a fruitful combination.
Dorfner is taking a completely new approach here. Find out what’s behind it and what the players have to say about it. Exciting.
A pleasant feel and unlimited variety of shapes – from a single source. Composite materials with Dorfner fillers give designers and manufacturers complete freedom.
They meet all producers’ requirements in terms of surface structure and shape as well as weight, color and production flexibility.
From development to market launch:
We are here for you!
Benefit from this revolutionary new type of application. Our experts will be happy to give you an insight into the possibilities, listen to your wishes and requirements and develop new recipe options together.
Whether replacing components in the recipe, evaluating local raw material alternatives, changing product requirements or general cost aspects. We have solutions for many challenges. Talk to us.
Your personal contact
Peter Van Herzele
Head of Business Unit Coatings
Phone: +49 (0) 175 9355000
E-mail: peter.vanherzele@dorfner.com
Your personal contact
Oliver Drum
Head of Application Technology
Phone: +49 (0) 96 22/82-288
E-mail: oliver.drum@dorfner.com
