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decorative resin based floor coatings
GRANUCOL® CONDUCT 2.0 – Highly conductive fillers in attractive new colors
For effective protection against electrostatic discharge (ESD), Dorfner has developed a new class of conductive fillers for anti-ESD floor coatings in the form of GRANUCOL® CONDUCT 2.0. With the aid of innovative coating technologies, electrostatic charges can be dissipated highly efficiently – with effective ESD protection possible with just small amounts.
ESD has no chance with GRANUCOL® CONDUCT 2.0
Formulated in matching resin systems and equipped with a highly conductive substructure, GRANUCOL® CONDUCT 2.0 is a perfectly suited material for constructing floor coatings in the chemical and pharmaceutical industry. In the semiconductor and electrical industry as well as in the medical sector, this product effectively protects sensitive components and devices against failures and malfunctions due to ESD damage. GRANUCOL® CONDUCT 2.0 has high mechanical durability, and its anti-slip properties enhance the safety of the flooring. A rich selection of colors offers up new and attractive design options in all application areas, even for light floor surface colors.
GRANUCOL® CONDUCT 2.0 is available in attractive new shades of color. For the colors Black and Gray 7038 refer to GRANUCOL® CONDUCT.
GRANUCOL® CONDUCT 2.0 in conductive floorings
Cross-section of a floor coating with GRANUCOL® CONDUCT 2.0 for prevention of electrostatic discharge.
GRANUCOL® CONDUCT 2.0 product overview
GRANUCOL® CONDUCT 2.0 is available in standard grain sizes. Special grading curves and customer-specific blends are available on request.
Color shades | Grain size | |
---|---|---|
Light Gray |
0.3–0.8 mm |
0.6–1.2 mm |
Medium Gray |
0.3–0.8 mm |
0.6–1.2 mm |
Dark Gray |
0.3–0.8 mm |
0.6–1.2 mm |
Blue |
0.3–0.8 mm |
0.6–1.2 mm |
Green |
0.3–0.8 mm |
0.6–1.2 mm |
Red |
0.3–0.8 mm |
0.6–1.2 mm |
Dorfner services for GRANUCOL® CONDUCT 2.0
The Dorfner Application Engineering team offers advice to customers during the development and formulation of flooring for the anti-static market segment, and it helps installers to comply with specifications and regulatory requirements.
Customer benefits of GRANUCOL® CONDUCT 2.0 at a glance
Cutting-edge technology
- New coating technology with conductive polymers for reliable protection
- Excellent discharge properties (leakage resistance of the coating: < 109 kΩ)
- Exceptional strength properties thanks to the quartz sand core
- Improved safety thanks to anti-slip properties
- Excellent mechanical durability and chemical stability
- UV-resistant color coating for consistent, unchanged visual appearance
Superior in practice
- Compatible with commonly used anti-ESD resin systems
- Easy to mix into the resin system on-site
- Optimized rheology for trowel-leveled and self-leveling coating systems
- Rich range of colors for attractive surface areas
- Safety for system manufacturers and users
- Durability and resilience
A good investment
- Reliable protection for electronics in sensitive areas
- Total reliability for system manufacturers and installers
- Good discharge properties with only small amounts required
- Competent application advice from the Dorfner flooring team
DORSICOAT® – the first low-dust filler for flooring installation
The flooring industry has been using Dorfner quartz sand for many years with very good results. Hundreds of millions of square meters of industrial and commercial flooring have been installed using these mainstream products. Dorfner has now unveiled something totally new: the innovative DORSICOAT® product range. DORSICOAT® coated quartz sand and sand blends are used as fillers in resinous floor coatings.
Why DORSICOAT® is so special
The elimination of dust and the resulting improvement in occupational safety on site are the new features which really set DORSICOAT® fillers apart. They make the work a whole lot easier for the installation team, which in itself is a big advantage. However, there is another big reason why it makes good sense for flooring contractors to use DORSICOAT®. The elimination of surface defects caused by dust inclusions enhances the quality of the coating. Follow this link to learn more about DORSICOAT®.
Customer benefits of DORSICOAT® at a glance
- Low-dust quartz sand provides excellent health protection
- High productivity
- Fewer surface defects caused by dust inclusions
- Engineered for different resin systems
DORSICOAT® product range
DORSICOAT® fillers are adapted to all major binders and tested for compatibility. Formulated DORSICOAT® grades are available as fillers for trowel-leveled and self-levelling compounds, and they are also used for broadcasting and adjusting the anti-slip properties.
Applications | EP, PU | MMA/PMMA | Grain size |
---|---|---|---|
Dry-shake for adjusting the anti-slip effect |
DORSICOAT® PQK 7 |
DORSICOAT® PQW 7 |
0,6 –1,2 mm |
Dry-shake for adjusting the anti-slip effect |
DORSICOAT® PQK 8 |
DORSICOAT® PQW 8 |
0,3 – 0,8 mm |
Fillers for trowel-leveled resin coatings |
DORSICOAT® PQK B1 |
DORSICOAT® PQW B1 |
0,06 – 2,5 mm |
Fillers for self-leveling resin floor coatings |
DORSICOAT® PQK DF 100 |
DORSICOAT® PQW DF 100 |
0,06 – 2,5 mm |
Fillers for self-leveling resin floor coatings |
DORSICOAT® PQK DF 16 |
DORSICOAT® PQW DF 16 |
0 – 0,3 mm |
DORSICOAT® enhances safety on site
DORSICOAT® products meet the categorical demand by occupational health specialists for “less dust at construction sites”. DORSICOAT® products are designed to maximize workplace safety, and they are highly compliant with international regulations and legal requirements. DORSICOAT® ushers in a new era in flooring installation.
DORSICOAT® – a video comparison
Dorfner has built an oversized hourglass and pits DORSICOAT® against standard quartz sand in a trickle test. If you don't want dust, DORSICOAT® is the clear winner. See for yourself.
GRANUCOL® FQ mixes refine high-value flooring systems
FQ filler mixes meet the highest requirements for appearance, workability and load-bearing capacity in decorative self-leveling floor coatings. These colored, ultra-fine fillers add long-lasting elegance to indoor flooring systems: The color pigments are embedded in a very thin polymer layer that envelops each tiny quartz crystal. And GRANUCOL® FQ mixes are highly abrasion-resistant and UV-stable.
Design advantages
- Predictability for system providers and installers
- Compatibility with all types of binders (polyester, epoxy and PUR)
- Consistent processing properties
- Self-leveling, which reduces labor and increases productivity!
Benefits due to workability and cost-effectiveness
- Single-layer system saves costs over multilayer systems
- Thin coatings give good results
- Extremely durable – even with thinner coatings
- GRANUCOL® FQ mixes require less binder material
GRANUCOL® CONDUCT
Dorfner is an innovation leader in conductive fillers. GRANUCOL® CONDUCT is used in resinous flooring where it fulfills a number of vital functions. GRANUCOL® CONDUCT is based on quartz sand. It is actually an insulator which Dorfner then coats with a conductive layer that contains color pigments as well. The quartz sand core is the structural component which gives the floor coating its mechanical strength. The conductive layer prevents electrostatic discharge and the colors in the GRANUCOL® CONDUCT MIX blends give the flooring its attractive appearance.
GRANUCOL® CONDUCT is used in many sectors of industry
GRANUCOL® CONDUCT is the key constituent in conductive resinous flooring, and it is used in many sectors of industry. GRANUCOL® CONDUCT fillers are always the first choice when ESD protection, high mechanical strength, good resistance to chemical exposure and an attractive appearance are all essential in industrial flooring applications. Prior to installation of the conductive flooring, it is essential to carefully evaluate the multi-layer design of the flooring system. It must be determined whether GRANUCOL® CONDUCT or GRANUCOL® CONDUCT MIX are compatible with the resin system to ensure sufficient conductivity. Dorfner has the necessary expertise in conductive flooring systems and provides advice and support to all companies involved on large projects.
Superior anti-ESD technology from Dorfner
A: Cross-section of a GRANUCOL® CONDUCT filler particle B: Cross-section of an anti-ESD floor coating containing GRANUCOL® CONDUCT as the major constituent.
Conductive resinous flooring made with GRANUCOL® CONDUCT and GRANUCOL® CONDUCT MIX
A: Scratch-coat/primer with DORSILIT® and DORSIMIX®. B: Copper braid as grounding electrode. C: Conductive layer containing GRANUCOL® CONDUCT. D: Conductive intermediate layer containing GRANUCOL® CONDUCT. E: Base layer with GRANUCOL® CONDUCT MIX and anti-slip properties F: Topcoat
Color examples
GRANUCOL® CONDUCT and GRANUCOL® CONDUCT MIX are available in different shades. Dorfner can supply specific blends at customer request.
Customer benefits of GRANUCOL® CONDUCT at a glance
Technical
- Outstanding static dissipation
- Very good ESD protection
- Highly resilient coatings
Operational
- Good workability
- Tailored for trowel-leveled and self-leveling coatings
- Formulation and evaluation of conductive flooring systems in close collaboration with system manufacturers
Economical
- Very good ESD protection, very durable industrial and commercial flooring
- Very safe investment
- Quality second to none, durability, availability guarantee
GRANUCOL® KG – the filler in a class of its own
Many millions of square meters of industrial and commercial flooring have been installed using our color GRANUCOL® KG quartz sand to the complete satisfaction of everyone involved. Installation system suppliers, flooring contractors, architects and naturally the customers as well are firm believers in GRANUCOL® KG, because they have the assurance that the flooring will be attractive, colorful, resilient and durable.
A world on the move on GRANUCOL® KG
GRANUCOL® KG fillers make a vital contribution to the attractive design and high-quality of the flooring in retail and production facilities, public buildings and food processing plants around the world.
The outstanding advantages of GRANUCOL® KG
GRANUCOL® KG is a high-quality decorative filler for resinous commercial flooring. GRANUCOL® KG is essentially quartz sand which we coat with resin containing embedded color pigments. High-grade resin is firmly anchored on the quartz sand core. Flooring made with GRANUCOL® KG has excellent abrasion resistance, and it is able to withstand rough treatment day in, day out in industrial and commercial buildings.
Color variety is our strength
Dorfner fillers are available in more than 1,000 different colors and more than 3,000 color blends. You will not find a bigger selection of colors anywhere in the world. This is a real Eldorado for designers who can express their creativity in flooring for industrial, commercial and public buildings. Manufacturers of brand-name products have the assurance that their showrooms and flagship stores will be decorated in colors that project their brand image or corporate design.
Customer benefits of GRANUCOL® KG at a glance
Technical
- Compatible with all standard resins
- Excellent integration into the binder matrix
- Highly resilient coatings
Operational
- For coating compounds with very good workability
- Attractively designed commercial and industrial flooring
- Extensive choice of colors, more than 1,000 shades and more than 3,000 color blends
Economical
- Brand-name product with high color fidelity
- Durable coating with stable long-term color fastness
- Dorfner availability guarantee to get reproducible results
GRANUCOL® KG – highly practical
GRANUCOL® KG MIX blends contain color-coated quartz sand which gives structure and color to resinous trowel-leveled or self-leveling toppings used to coat industrial and commercial flooring. These ready-mixed blends from Dorfner give flooring contractors a very good way of installing attractive flooring with minimal cost and effort. GRANUCOL® KG MIX is ideal for flooring contractors who want to mix the fillers with the resin on site with minimal effort, immediately lay the flooring and then apply dry shake.
Simple and dependable
GRANUCOL® KG MIX fillers are ideal for applying attractive, hygienic coatings on commercial and industrial flooring which is subjected to substantial abuse, for example in the pharmaceutical and food processing industries. Dorfner provides an availability guarantee to flooring contractors. Even years later, Dorfner can dependably reproduce the exact shade of GRANUCOL® KG MIX and make it available again.
Hard on the inside, colorful on the outside
GRANUCOL® KG MIX essentially consists of high-grade Dorfner quartz sand particles. The particles are coated with a tough resin which contains extremely fine embedded organic color pigments.
Color variety – a big advantage for users
Flooring contractors have a very broad range of GRANUCOL® KG MIX colors to choose from. You can make a selection from more than 100 attractive color tones in a wide variety of grain sizes for your specific construction project. GRANUCOL® KG MIX fillers for floor coverings with a terrazzo or granite look are highly popular.
Customer benefits of GRANUCOL® KG MIX at a glance
Technical
- For coatings with minimal thickness designed to withstand substantial abuse
- Compatible with all standard resin systems
- Excellent color fidelity even on critical bright pastel shades
Operational
- Attractive tones available off-the-shelf
- Ready-mixed, easy to blend into resins
- Attractively designed surfaces in hotels, retailing and manufacturing
- Excellent color fastness
Economical
- Branded products with availability guarantee
- Design service for application-specific tones
- Ready-mix, reduces effort to a minimum
GRANUCOL® UP and GRANUCOL® UP MIX for designer floors
Alongside of the mineral-based decorative fillers, the Dorfner product range also includes GRANUCOL® UP and GRANUCOL® UP MIX which provide another good way of creating attractive designs on commercial and industrial flooring. Manufacturers of brand-name products can create truly exceptional flooring designs using these colorful plastic flakes from Dorfner to accentuate the corporate design and enhance the customer experience in their flagship stores. Customers are particularly pleased with the brilliant appearance and incomparable depth effect which GRANUCOL® UP gives to the flooring.
Attractive finishes
GRANUCOL® UP synthetic flakes give applicators what they need to install flooring with tasteful, attractive and unusual designs. They are ideal for retail outlets and premium-class commercial flooring. Prior to installation of the flooring, it is essential to determine whether the GRANUCOL® UP or GRANUCOL® UP MIX fillers are compatible with the resin system being used. Dorfner has a wealth of expertise in how to use GRANUCOL® UP synthetic granulate, and it provides advice and support to all companies involved in large projects.
A: GRANUCOL® UP particles. B: Resinous floor coating containing GRANUCOL® UP flakes as the decorative filler.
The full color spectrum
Dorfner is also one step ahead with its extensive range of synthetic color flakes for premium-class flooring. Dorfner can provide a whole range of colors to suit project needs. With unicolor GRANUCOL® UP flakes or GRANUCOL® UP MIX ready-made color blends, flooring contractors can implement pre-defined designs virtually “off-the-shelf”. Alternatively, the possibility also always exists to develop project-specific color schemes in the Dorfner “sample lab” and create flooring samples which flooring contractors can use as a basis for discussion with customers and architects.
The customer benefits of GRANUCOL® UP at a glance
Technical
- Synthetic flakes available in all essential colors and grain sizes
- Very strong, durable material
- Very good light-fastness, retains the color effect for many years
Operational
- Optimized grain composition for perfect coating system rheology
- Resin/GRANUCOL® UP compatibility assessment in collaboration with the customer
- Technical support for system suppliers and flooring contractors on large projects
Economical
- Wide range of colors
- Durable, long-lasting coatings
- Premium, exclusive color schemes and designs which not everyone has
GRANUCOL® SIG – decorative filler for resinous flooring
Dorfner offers its customers an interesting alternative for resinous and self-leveling floor toppings, namely the GRANUCOL® SIG series of decorative color fillers. They are compatible with all common binder systems and give industrial and commercial flooring exceptional durability. GRANUCOL® SIG is the filler of choice when the durability of the coating, attractive appearance and maximum resistance to UV radiation are major priorities.
Tough
Flooring made with GRANUCOL® SIG decorative fillers is very hard-wearing, making it ideal for surfaces which are exposed to rough treatment on a daily basis. They have excellent resistance to rolling loads, impact and exposure to chemicals.
Inner qualities and design
GRANUCOL® SIG consists of a mineral core such as rounded Dorfner quartz sand. The particles are coated with a glaze-like ceramic matrix containing embedded inorganic color pigments. Applicators have more than 300 colors to choose from for laying attractive, hard-wearing industrial and commercial flooring.
Wedging technology has real advantages
In the flooring coating, GRANUCOL® SIG filler particles create a wedged, densely packed 3D structure which is firmly "stuck" together in the hardened binder. Dorfner's wedging technology can be used to install hard-wearing flooring with only a very thin coating and minimal resin consumption.
Customer benefits of GRANUCOL® SIG at a glance
Technical
- Hard core and hard husk, for hard-wearing coatings
- Glaze-like, highly durable ceramic coating
- Inorganic color pigments with outstanding color fastness
Operational
- Compatible with all standard binder systems
- Very readily dispersible, very good workability
- Extensive choice of colors, more than 300 shades
Economical
- Long-lasting coatings
- High color fidelity which extends to nuances and bright pastel shades
- High long-term availability
GRANUCOL® SIG MIX – good design made easy
GRANUCOL® SIG/SIL is ready-to-use colored quartz sand. Each blend contains an individual shade of decorative fillers which give resinous flooring a distinctive design. These ready-mixed blends from Dorfner give flooring contractors a very good way of installing flooring that has an attractive design with minimal cost and effort. GRANUCOL® KG MIX is ideal for flooring contractors who want to mix the fillers with the resin on site with minimal effort, immediately lay the flooring and then apply dry shake.
Color variety and convenience for flooring contractors
Dorfner produces more than 250 ready-to-use GRANUCOL® SIG MIX color blends. Referencing the Dorfner color cards, flooring contractors can provide individual advice to customers, and the installation team can then lay the flooring quickly without problems using GRANUCOL® SIG MIX.
Customer benefits of GRANUCOL® SIG MIX at a glance
Technical
- Hard core and hard husk, the decorative filler for hard-wearing flooring
- Glaze-like, highly durable ceramic coating
- Inorganic color pigments with outstanding color fastness
Operational
- Compatible with all standard binder systems
- Very readily dispersible, very good workability
- World's largest variety with more than 250 ready-to-use shades to choose from
Economical
- Extremely long-lasting coatings
- Excellent color fidelity
- High productivity, long-term availability